Hmm, seems that the Truvativ BB is a different standard to everybody else's ISIS BB 
So I called Merlin, and the guy I spoke with basically didn't believe me that it was a different standard, nor did he give me any real confidence to buy their ISIS BB.
So after an extended session in my LBS, and a selection of BB's to take home and try, I ended up buying a new ISIS standard BB - and 2 new Park tools 
And the Truvativ BB and crankset is consigned to the spares box.
And the little lad is happy, even without me mentioning that cranks were shorter, yesterday after a day at Chicksands he commented how his legs were making smaller circles and not catching the pedals - so a result.