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Fitting your front end

Maintenance top tips: Bar and stem fitting and set-up


Posted: 28 August 2008
by Mike Davis

For a bit of a change, there are no moving parts involved in this week's maintenance wibble. Not in the gears/whirly bits/small easily lost parts sense, anyway. Instead we're looking at bits of carefully shaped tubing, largely. You may think there's not much to a bar and stem and, well, you'd be right. But there's a bunch of things worth remembering when you fit them...

frontend_tools (13K)

1. It's Basic Tools Ahoy for this one - Allen keys, grease. You might need a small half-round file, but then again you may not.

frontend_headset (8K)

2. Stems are pretty easy. The back end clamps around the steerer tube of the fork, the front end clamps around the bar. You'll want to put a bit of grease on the steerer before sliding the stem on - in its spare time it keeps the headset bearings correctly loaded so it doesn't want to be sticking vertically. The bolt in the top adjusts the headset - do that one up before tightening the clamp bolts or it won't work.

frontend_stemclamp (8K)

3. If your stem only has one bolt on the steerer clamp just do it up. Don't go mad, it should just need snugging down with a regular length Allen key. If your stem has two bolts, tighten them alternately until they're both snug. Make sure there's some grease on the clamp bolts before you tighten them, and check that the stem's pointing straight ahead.

frontend_edges (8K)

4. Now turn your attention to the bars. Check that there are no sharp edges around the clamp on the front of the stem - no problems with this Race Face one, but you may find pointy corners on some stems. If you do, get a half-round file and put a small radius on the edges. Pointy ones concentrate stress on the bar, which is bad.

frontend_barclamp (9K)

5. Pop the handlebar in and put the front cap on the stem. Generally these are held in by either two or four bolts. Again, make sure there's grease on the bolt threads. Don't do them up properly tight just yet - make sure the bar is central in the clamp and just nip them up so that the bar can rotate in the clamp.

frontend_barangle (4K)

6. Bar angle makes a big difference to comfort. Different riders favour different angles but a good starting point is to have the ends of the bars sweeping up and back, with the plane of the sweep at 45degrees or so. On most riser bars, positioning them so that the rising part is vertical is usually a good starting point.

frontend_clamporder (8K)

7. Now tighten the bar clamp. It's important to tighten the bolts evenly. If you've got a two bolt clamp, alternate between the two bolts rather than doing one up and then the other. If it's a four bolt clamp, work around from one to the one diagonally opposite, then across, then diagonally again. Keep doing them up a little at a time until they're all tight. Again, don't heave on them - snug with a normal Allen key is sufficient.

frontend_lever (9K)

8. With the bars in place, it's time to think about the controls. Just like the stem, sharp edges on shifter and brake lever clamps can cause problems, so round 'em off with your trusty file if you find any. Slip the controls on to the bars but don't tighten the bolts just yet as chances are they're not in the right place.

frontend_grip (7K)

9. Fit the grips. There are all sorts of ways of doing this, but most non-knackered grips will go on fine with a squirt of WD-40 and then stay put once you've left them overnight. If they won't stay, there's a host of other things you can use to get them to stick - hairspray, car paint, patch glue, lockwire - but we find that new grips is the best bet. If you really have trouble and fit and remove grips a lot, try some Lock-On grips with Allen-screw locking collars.

frontend_leverangle (7K)

10. Now position and tighten the controls. Again, control positions and angles are down to your preference. As a starting point, butting everything up against the inside of the grip and angling the levers at 45degrees below horizontal is good. Then adjust from there. Don't overtighten the bolts - the controls want to stay put in normal use but it's a good idea to have them so that they'll spin in a crash. If they don't something's likely to bend or break. Stick some plugs in the end of the bars and you're done.

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Discuss this story

Mike, were you on crack when writing this? WD40 is useful for removing grips, but how could it possibly help to fit them?!
Posted: 28/08/2008 17:11

In the same way it helps to remove them - helps them slide over the bar, and then evaporates. Lock-ons are better, though
Posted: 28/08/2008 17:21

even when it evaporates it still leaves oily mess everywhere though! Lock ons are the way, agreed (apart from the road bike needing bloody tape) Edit: just found this! Amazing.
Posted: 28/08/2008 17:22

i use disc cleaner to lube them on
Posted: 28/08/2008 17:23

Bit of washing up liquid does the job to..
Posted: 28/08/2008 18:54

Ah those bubbles go a lot further with fairy Ding, and your hands are just so soft......................
Posted: 28/08/2008 19:13

I'm sure i've used WD40 to put grips on before. I imagine GT85 would be less suitable due to the PTFE though.
Posted: 28/08/2008 19:13

I've got to agree with Dong a smidge of washing up liquid is great.
Posted: 28/08/2008 19:15

I use the glue from a puncture repair kit, lubricates the grips on, then fixes them nice and solid.
Posted: 28/08/2008 19:18

Hairspray is the best thing I've found, works for fitting and removing.


Posted: 28/08/2008 19:25

I've always used hairspray too, works a treat. I've never tried it for removing them, always used WD40 for that.
Posted: 28/08/2008 19:31

Jimmy Jazz wrote (see)
I've always used hairspray too, works a treat. I've never tried it for removing them, always used WD40 for that.

Ditto, but then I bought lock ons
Posted: 28/08/2008 22:09

And whats a bloke doing with hairspray?
Posted: 28/08/2008 22:49

I used to nick it from my Mrs. 

Do you not find that washing up liquid loses its grip when out in proper rain leaving you with grips that slide off the bars & bubbles everywhere? 


Posted: 28/08/2008 22:51

Didnt say i rode my bike, just i use washing up liquid to put the grips on..
Posted: 28/08/2008 22:58

KY?


Posted: 28/08/2008 23:11

Dong. wrote (see)
And whats a bloke doing with hairspray?


Have you not seen Mike's picture Ding?

No hairspray in my garage, Lynx pit spray works fine though!


Posted: 28/08/2008 23:20

Yeah hairspray to fit them and washing up to remove them (unless they're fucked then just a stabnley knife'll do).

Hairspray acts as both a lube and also a glue for fixing...somtimes so good you don't need zip ties to hold down your grips!


Posted: 28/08/2008 23:24

Pedal Head wrote (see)
Jimmy Jazz wrote (see)
I've always used hairspray too, works a treat. I've never tried it for removing them, always used WD40 for that.

Ditto, but then I bought lock ons

Ditto, four bikes all lock-ons


Posted: 29/08/2008 00:30

I use WD40 for my hair and hairspray for removing the grips. I also gargle with fairy liquid and use Listerine to do the washing up.
Posted: 29/08/2008 09:27

I used to use either WD or GT for grips.... until I realised I couldn't be tossed with it anymore and now its lock ons all round.
Posted: 29/08/2008 09:33

GT 85 under grips to get them off and then a clean of the bar and grips  before the grips go into an old kettle and are boiled they then expand to slide on easy and as they cool they shrink down and hold tight to the clean bar below.
Posted: 29/08/2008 12:05

My garage shelf looks more like a girls bathroom, with hairspray (Silverkin extra hold), nail polish remover (acetone - fantastic degreaser), baby wipes, toothpaste (very effective abrasive for polishing) and eyeliner pens (cover up scratches on black surfaces).
Posted: 29/08/2008 15:08

I just use water to get them on and off........


Posted: 29/08/2008 15:31

 (very effective abrasive for polishing)...(cover up scratches on black surfaces)

That's really really gay, who polishes their bike?


Posted: 29/08/2008 15:37

Its not just for bikes. I make and sell nickel and zinc plating kits.
Posted: 29/08/2008 18:19

I use lock ons now, the soloution

 I have used hairspray and Spray mount in the past, spray mount is better for sticking.


Posted: 10/09/2008 20:56

Electrical contact cleaner does te job for fittting. Evaporates very very quick tho. Just saw the oldies off.
Posted: 29/09/2008 20:29

lock ons, apart from when i use foam grips... then i just man the fcuk up.
Posted: 30/09/2008 11:01

It's 2008 people, getcha lock-ons
Posted: 30/09/2008 11:17

Talkback: Fitting your front end

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