Short of running heavy hub gears, singlespeed or one of those old Pro-shift
or Precision Billet rear mechs that a few tarts used to run in the anodised
glory days of the mid 1990's, there's no real alternative to that Shimano than
SRAM Gripshift. If it were a road bike we'd have the choice of Campagnolo or
Mavic, but it's a very long time since either of them made off road kit.
Which?
So SRAM Gripshift it is, and thanks to Frank @ SRAM Europe we've got one of
their new ESP 9.0SL upgrade kits in a nice shiny red box. This includes an
ESP 9.0 rear mech, shifters (short or long barrel) chain and wide range
11-34 Powershift II cassette.
Why?
We chose Gripshift because we hadn't tried it in a while and like our
frameset it uses a lot of composite parts to save weight. Shifters, much of
the rear mech and even the carrier for the bigger cassette sprockets are all
composite rather than metal.
Other plus points are a new improved "Rocket" shift that uses an assist
spring in the changer to 'fire' the cable through. This combines with the
1:1 cable pull to mech. movement ratio of the SRAM ESP shifters to make
shifting snappy, accurate and less dirt sensitive - a previous criticism of
old Gripshift. The only downside is that the 1:1 ratio won't work with
Shimano which is why SRAM bundle shifters and mechs together in this upgrade
kit.
How?
Slide the shifters onto the bars - leaving enough room outboard for whatever
length of outer grip you want to run - then tighten the clamp onto the bar.
Then slide on the little plastic washer to stop the two halves of the grip
binding. Spray some hairspray (I did have hair once) or something similarly
sticky (paint, nail varnish etc.) inside the outer grip section and then
slide that on as well and let it dry.
Now go to the far end of the bike and bolt the rear mech into the gear
hanger. Go carefully and make sure the bolt goes in straight. Also make sure
that the small cam or grub screw that controls the angle of dangle rests
against the small lip at the bottom of the hanger - you might need to rotate
the mech backwards to engage it properly.
Now fit the cable making sure that there's enough length to let the bars go
from lock to lock without it pulling, and also enough to cope with
suspension movement. Check that you're using gear not brake outer too.
Unlike brake outer the long spiral wind keeps the cable a constant length
even when it's flexed so your gear indexing won't be affected - thanks Brant
:-).
Thread the inner through the outer and with the shifters in the correct
position - the one with the most cable deployed - take up the slack and
secure the cable with the clamp bolts on the gear mechs.
Final transmission part to fit is the cassette and chain and frankly we're
wondering - like many of you - why we haven't talked about wheels yet.
Basically we were hoping to have some wheels together by now but the
tubeless rims we were after aren't available yet, so we're just running on
some Rolf stunt doubles for the time being. As soon as we get the bits we'll
get our wheels together and tell you all about them, hell, we might even
learn to build them ourselves.
Anyway, cassette time
What?
The block of cogs that sit on the rear hub for the chain to go round.
Which?
SRAM ESP 9.0
Why?
They came with the upgrade set, but they're good value anyway. Even though
they're steel not titanium like XTR they are still very light thanks to a
composite cog carrier. All the usual ramps and chain helping profiles are
there but we'll see whether they offer the same shifting performance as
Shimano once we get some proper miles in. The 34 tooth bottom cog gives us
some serious wall climbing potential, which might be enough to ditch the
inner chainring when we're fit and fast in summer.
How?
The block slides onto the splined body smoothly, but we normally apply a
little grease to help it. The only slightly tricky bit is lining up the
small indent with the small spline on the body, otherwise it won't go on.
Once the main carrier section is on add the smaller cogs (again check the
indent so they all line up for smooth shifting) making sure you slide the
approriate spacers between them.
The lockring actually screws into the inside face of the freehub, so grease
this too.
Fitting lockrings requires another special tool. Most are toothed block and
spanner jobs but we've got a handy version that braces against the seatstay
and lets you wind it on that way. It's called a Pamir Hypercracker but
unfortunately we haven't seen one for ages, so you might have to ask around
or just get your local shop to fit it.
Tighten it as hard as you can, to make sure there's no wobble in the
casette.
Now you're on to fitting the chain;
What?
Long metal string of plates and rollers (normally 116 links) that
links your legs to your rear wheel. Nine speed requires it's own chain with
thinner links to fit the thinner gaps between gears.
Which?
Sachs / Sedis / SRAM PC 99 Power Chain
Why?
Even if we hadn't been trying to avoid Shimano just for fun, we'd have gone
for a Sachs / Sedis chain anyway. They've always been our favourites in
terms of reliability and no they come with an easy split "power link" too.
Beats the 'special joining pin required' Shimano chains into a cocked hat
for regular maintenance.
How?
We'd normally just match the length of a replacement chain to the chain we
were taking off, but as this is an all new bike that isn't an option. To
make sure you've got enough links to cope with any accidental gear shift you
need to check it's long enough to wrap round big chainring and big sprocket
at the back.
First you'll need to thread it through the rear mech though. Always make
sure it runs the right way through the jockey wheels - Thats round the front
of the top one and round the back of the bottom one - and doesn't catch on
any of the keeper tabs on the jockey wheel cage.
Once it's through there shift to place it round the largest sprocket and
largest chainring. Pull the rear mech forward as far as possible and note
the point of overlap.
Drop the chain off the big cogs to give yourself some slack and then split
the chain at the marked point using a chain tool. The power chain needs two
roller ends to join it, while Shimano chains need one roller end and one
plated end, so make sure you break the chain in the right place. Now rejoin
the chain in the manufacturers approved fashion, flex it sideways a few
times to check it's secure and moving freely.
By the way don't make a habit of using that big to big gear combination as
it will wear stuff out double quick, but should you end up there
accidentally at least you know you won't bust anything.
Now all you have to do is index the gears;
Shift into the smallest cog at the back. Now click the shifter up a gear. If
it doesn't move, but just jumps and rattles, increase the cable tension. If
it moves up two gears reduce the tension.
SRAM only use a barrel adjuster at the shifter end, while Shimano normally
have shifter and mech adjusters. A small turn on these adjusters can make a
big difference though, so go slowly and carefully.
Keep repeating this process until the gears shift smoothly through the whole
range. If you're having to wind on loads of tension, unbolt the inner cable
and pull it tighter before starting again.
To make sure the chain stays on the cassette you'll need to set thte top and
bottom 'stop screws'. These are on the main body of SRAM mechs or the back
of the knuckle on Shimano mechs. Again trial and error will find a setting
where the gears can move far enough for clean shifting without falling off
the casette and getting jammed.
We're now just a few finishing touches away from the first ride, and
hopefully all the final ingredients should arrive today. Keep watching this
space.